Custom Sensor Boards: Beyond the Rev Hub
Why pay $40 for a sensor you can build for $2? Designing custom PCBs for break-beams and limit switches.
Custom Sensor Boards
The Rev Control Hub has plenty of digital ports (0-3.3V logic). Everything is just closing a circuit.
The “Break Beam” Project
Commercial break beams are huge.
- The Idea: Detect when a pixel is inside the claw.
- The Hardware: An IR LED (Emitter) and a Phototransistor (Receiver).
- The PCB: A tiny 10mm x 10mm board that fits inside your claw wall.
How to make it (JLCPCB)
- KiCad: Draw the schematic. Connect VCC, GND, and SIGNAL.
- Order: Get 5 boards for $2.
- Assembly: Solder the tiny components (or pay $10 for assembly).
Why do this?
- Space: Fits where commercial sensors can’t.
- Cost: $2 vs $40.
- Flex: Judges love “Custom Electronics”.
Conclusion
Don’t be afraid of the green board. It sets your robot apart from the “Plug and Play” teams.