Material Guide: TPU (Flexibles)

Rubber for robots. How to use flexible filament for grippers, bumpers, and shock absorbers.

Material Guide: TPU (Flexibles)

Most 3D prints are hard plastic. TPU (Thermoplastic Polyurethane) is rubber. You can squish it. It bounces back.

Applications

  1. Intake Flaps: Custom “noodle” shapes for your beater bar.
  2. Grippers: High friction pads that conform to the game object.
  3. Bumpers: Protect your electronics from impacts.
  4. Tires: Yes, you can print custom tires.

Printing Difficulty: High

Imagine trying to push a cooked spaghetti noodle into a hole. That is what your extruder is doing.

  • You need a “Direct Drive” extruder.
  • You must print SLOW (20mm/s).

Shore Hardness

TPU comes in hardness ratings.

  • 95A: Typical. Like a shoe sole. easy to print.
  • 85A: Softer. like a tire tread.
  • 60A: Very soft. Like a rubber band. Impossible to print.

Verdict

Keep a roll of 95A TPU. It solves problems that rigid plastic simply cannot.

Explore FIRST® Robotics

FIRST® (For Inspiration and Recognition of Science and Technology) is a global robotics community preparing young people for the future. Discover the ultimate sport for the mind and see how you can get involved in STEM and robotics!

Learn More at firstinspires.org